Bottle issues for Droyt Organic Liquid Soap
July 8th, 2010
W
e are probably the only people in the world who still make factory scale Transparent Glycerine soap in a similar way to the original Pears. Ours is cast into large one tonne blocks and then cut down by hand into bars before stamping into shape. As you can imagine we have been very interested in the debate about the Pears formulation change and my own personal opinion is that the change was purely for cost saving. Raw material prices have increased dramatically over the last couple of
years and since these are global commodities (like coconut oil and
glycerine), it makes little difference if you are based in Mumbai or Manchester. Also this process is very labour intensive, which is a significant cost, no matter where your factory is based. For comparison, in the UK, Pears sells for about 60p but our equivalent is more than double that. As for the ingredients listing, one reason for the increased number of ingredients on the Pears packaging is that new EC regulations mean that some perfume components need to be listed whereas before they would be covered by ‘parfum’ or ‘perfume’.
I am trying my best to be balanced here! Manufacturing is hard enough without soap makers having a go at each other. Hope that’s a useful bit of background. The Pine Tree is there because it’s the source for Rosin. The Maple Wood is because Rosin is farmed in much the same way as Maple syrup.
Not only is it a lovely warm (relatively) sunny day here in Chorley, but also we finish work at lunchtime (or dinnertime, if you prefer) to honour the long service of one of our employees, Eileen, who retires today. She started working at the soap factory under the management of AP Danischewsky in 1965, aged 15, and apart from taking time out to raise a family, I don’t think she’s ever worked anywhere else. I’d like to say ’which was before I was born’ after the 1965 but sadly, it wouldn’t be true. It seems such a long time ago. Tom Jones in the charts and Leeds in the top flight, and so on. It’s an interesting topic for debate - whether this sort of achievement is less likely to occur with our current, more mobile workforce, but I think it says something about the work and also the working environment at this factory, that we have had several retirements recently of long serving employees. Anyway, it’s also an excuse for a drink or two in the middle of the day, which probably means that while I will come back into the office afterwards, I won’t be doing anything critical. The Chorley Guardian have just turned up to take photos, so I’ll try and remember to post the link when they publish. TGIF.ambien and stomach and headache
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Great news from the new product front is that we’re in the process of making a new liquid soap with bacteria destroying capabilities. It’s been laboratory tested and kills everything- well, they they don’t actually test for every single sort of bacteria on the planet, but they’ve tested the main ones that cause problems like e. coli and MRSA and all that sort of stuff.
The labels should be arriving soon so hopefully we’ll have it up on the website before too long.
We’re also thinking of doing a limited run of PC49 and I’ve been researching gold paint for his buttons and hat badge. According to AP Danischewsky, who was running the factory at the time, the hand painting was a highly streamlined operation. All the unpainted PC’s were lined up on our wooden trays and one of the girls (these days it might be boys or girls, but then it was definitely a woman’s job) would arm herself with a paintbrush and pot of gold paint and start painting, but not as you might think, each PC at a time (3 buttons and hat badge if memory serves). No, you started at the back row and painted left to right (or the other way depending on personal preference, but basically across), first doing all the hat badges, then each top button and so on, then on to the next row. So it’ll be interesting to see how today’s soap elves manage!
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Last month was obviously a good one for old-school investigative journalism as we are in the twin beacons of journalistic excellence in their respective areas, The Lancashire Evening Post and World of Interiors. Different ends of the spectrum, some might say, but reflecting the breadth of Droyt’s ambition. I don’t have a pdf of the WOI spread yet but here is one of the articles from the LEP.
http://www.lep.co.uk/outandabout/Big-Interview–Droyt39s-soap.5140650.jpg
There another one but I can’t find the link. Although we are continously scanning various news media outlets for items about Droyt’s (Wall Street Journal, Le Monde, The Sunday Post, CNN etc.) we know we’re going to miss things, so please let me know if you spot anything. And I nearly forgot to say that Relaxing and Revitalising from our Danico range of liquid soaps, with essential oils is launched in some of the larger Waitrose stores, so hopefully there will be one near you.

Interestingly we have had two recent communications regarding Droyt figure soaps, last made by us in the 1960’s.
The first is a nice story. A lady rang to say that she had a nice example of Droyt No 91 “Hen, Chickens and Eggs” which had been given to her by my colleague’s great-uncle in the 1950’s when she was girl. It was in very good condition and did we want to buy it from her for our display cabinet? We agreed to have a look at it and sure enough it was in very nice condition and was also in its original box. We were very happy to buy it as all our examples are rather poor and I’m not even sure if we have a box. Anyway the price was set at £25. This may be of interest to anyone who has an old Droyt figure soap. The most popular one by far was PC49 and another lady contacted us to say that how happy she was to see PC49 on our website she had a He sold in his hundreds of thousands. He was made from our ‘Tah’ soap base with single colour and painting, (gold on his buttons and helmet badge) and packed into a nice box which is so typical of the packing on the time. So I imagine that a good example of him could be worth about £15. Somewhere I’ve got an old price list so I’ll see if I can find it and scan it in.
Alistair
So I actually took this picture last month but what with one thing and another etc., etc.. A vast improvement, I think you’ll agree. I give it a month.
There are a couple of things left to do. Basically those piles that were on the desk have been moved to the floor, so you can’t see them in the picture. Some might call that self-defeating but I call it an efficient use of my time.
In the photo, there’s a small white thing top right of the desk pad. I’ve no idea what it is. Paracetamol? Odd reflection? All I can say is - it’s not there now. The next thing I have to do is work out where I put my calculator….
This is the time of year when I start thinking about tidying up my desk. I think for the last couple of years I have thought about it in an abstract sort of way, which, while indicating some positive force of renewal and rebirth associated with the turn of the year, didn’t have enough force to actually make me do anything. But this year will be different. Here us a picture of my desk before. Let me assure you that this is not some comedy setup - some exaggerated posturing for effect. This is this. It has reached a stage where I am actually embarrassed by it. There are many potential sources of embarrassment, which I thought about starting to list but then thought that it might trigger some unfortunate memories, so I won’t. Suffice to say that of all the potential sources of embarrassment, I only have personal experience of some of them. Some might say that is still an unfeasibly large number, but certainly not me. Anyway, the point is that I am now embarrassed by a desk, which is possibly a first.
So I have laid down my intentions in print and I will now retire to consider the ticking time bomb I have ill-advisedly thrown into the ether.

Don’t bother me, I’m busy.
Although it may not seem like it, we have been busy here at Soap Mansions, and our new documentary project uses the power of the internet to subtly disseminate Droyt-based propaganda as part of our continuing quest for world domination. Or something like that. Anyway, here’s the first one. More to follow.
http://uk.youtube.com/watch?v=kkYzgdGsgQA
With the weather like this I’ve been wistfully casting my mind back to sunny drought-ridden summers of the past and so, in this historical frame of mind I thought I’d share this from the dim and distant past of Droyt Soap Factory.
In the d and d past we had some really interesting products, like moulded soaps and lemon shapes and all sorts. In Germany we used to have a whole department making wooden cartons for shipment by rail all over Europe. I’ve got some photos somewhere which I must scan. That’s on the same list as my videos of Droyt’s manufacturing techniques on You Tube project. Then, of course, there’s the rationalising of lists of unlikely projects project. Maybe that should be in capitals. The ROLOUP project.
Here’s a scan of an old price list from when the factory was in Berlin. I think it must been after the end of hyperinflation as it doesn’t look too expensive.
S Danischewsky & CO GmbH Danico Feinseifenfabrik BERLIN-HALENSEE Joachim-Friedrich-Str. 37 
After Euro 2008 and Wimbledon (not to mention the one day series against NZ, which I’m not going to mention), it’s 30 days to the Olympics, so more than enough time for pollution control in the Beijing area by closing factories and banning cars from the roads. Apparently the world shortage of synthetic Vitamin E (which we use in our soap as an anti-oxidant) has been caused by factory relocation for the Olympics. Some ridiculous figure like 80 percent of the world’s Vitamin E comes from the Beijing area. The price has gone by more than 10 times in the last few months.
My next post may well be about raw material increases, so prepare to be bored as I rant on about biofuels and sustainable palm oil.
Alistair